Steel Casting Process

We have following in-house Manufacturing Process facilities available to produce cast iron, sg iron, steel and Stainless Steel Casting

PATTERN SHOP

Pattern shop : Inhouse pattern shop with full time pattern maker.
Machines : 6nos of lathes, Drill machine and all instruments for wood and alluminium work.
Benefits : High production patterns will be mounted on match plate for manufacture quality assured castings.

SAND MOULDING

Steel Casting Foundry - Sand Moulding

Sand Moulding : Semi automatic Moulding line for nobake moulding process
Single piece casting : 15Kg to 1000Kg single piece.
Bed size : 78” x 78”.
Process time : 36hours.
Production : Castings in huge quantities.

MELTING

Steel Casting Foundry - Melting Furnace

Control panel : 2nos of control panel 600kw and 275kw. Both can run at a time simultaneously.
Crucible : 3nos of crucibles 1000kg, 750kg and 300kg.

POURING

Steel Casting Foundry - Pouring

Ladles : Different size of tspout and bottom pouring ladles from 50kg to 1400kg.
Pouring : Metal is poured both the way by crane and manual.

FETTLING

Steel Casting Foundry - Fettling

Cutting : Stainless cutting by 2-nos of high ampere DCrectifiers. Mild steel cutting by Oxy-LPG.
Heavy Grinding : 5nos of Swing grinder and 1no 5HP bench grinder.
Medium grinding : 25nos of Flexibe shaft grinders.
Shot Blasting : Tumble and Hanger type shotblasting machine with the capacity of 2mt.

MACHINE SHOP

Steel Casting Machining

Manual Lathe : 2nos center height 24”
Manual Lathe : 4nos center height less than 20”
Milling Machine : 1no.
Keyaway Machine : 1no.
Drill Machine : 1no.
Buffing Machined : 1no.
Welding Machine : 1no.